BHEL Hitachi to Develop ₹12,000 Cr Power Transmission Project for Adani

K N Mishra

    07/Apr/2025

What's covered under the Article:

  1. BHEL and Hitachi win Adani contract to develop India’s largest HVDC power transmission project.

  2. Project to transmit 6,000 MW from Bhadla to Fatehpur, supplying power to 60 million homes.

  3. Includes advanced HVDC tech, converter transformers, thyristor valves, and 765/400 kV connections.

In a monumental development in India’s power sector, Bharat Heavy Electricals Limited (BHEL) and Hitachi Energy India have secured a Rs. 12,000 crore (US$ 1.41 billion) contract from Adani Energy Solutions to build what is being hailed as India’s largest private power transmission project. This landmark initiative will be instrumental in modernising India’s electricity infrastructure, enhancing grid reliability, and ensuring efficient transmission of renewable energy across states.

The project will span from Bhadla in Rajasthan—a globally recognised renewable energy hub—to Fatehpur in Uttar Pradesh, covering a distance of approximately 950 kilometers. Designed with a transmission capacity of 6,000 Megawatts (MW), the project is expected to supply electricity to nearly 60 million households, significantly improving power availability in North India.

Background and Strategic Importance

This massive undertaking is being executed under Rajasthan Part I Power Transmission Limited, a wholly-owned subsidiary of Adani Energy Solutions. The contract was awarded through a tariff-based competitive bidding process, highlighting the Indian government's commitment to transparency and cost-efficiency in critical infrastructure development.

The Bhadla-Fatehpur corridor has been strategically chosen for its ability to transmit green energy from the solar-rich regions of Rajasthan to the high-demand areas of Uttar Pradesh. With India aiming for 500 GW of non-fossil fuel capacity by 2030, this project represents a vital step towards clean energy transmission and inter-state power grid integration.

Key Components of the Project

The power transmission line will employ cutting-edge High Voltage Direct Current (HVDC) technology, which is globally recognised for its efficiency in long-distance power transmission with minimal losses. The project will include the following critical infrastructure elements:

  • Converter Transformers: Used to step up/down voltages between alternating current (AC) and direct current (DC) systems.

  • Thyristor Valves: Crucial for controlling power flow in HVDC systems.

  • AC/DC Control and Protection Systems: Ensuring stable and secure operation of the grid under varying load and generation conditions.

  • 765 kilovolt (kV) and 400 kV Grid Connections: Facilitating integration into the national power network.

These components will work in unison to ensure robust and seamless energy transfer, enhance grid stability, and support the integration of renewable power into India's broader electrical ecosystem.

Technological Collaboration: BHEL and Hitachi Energy India

This project showcases a powerful industrial collaboration between two energy infrastructure giants:

  • Bharat Heavy Electricals Limited (BHEL), India’s premier engineering and manufacturing enterprise in the power sector, brings deep domain knowledge, manufacturing capacity, and deployment expertise to the table.

  • Hitachi Energy India, part of the global Hitachi Group, is renowned for its pioneering solutions in high-voltage technology and grid automation.

The synergy between BHEL’s local experience and Hitachi’s global technology leadership offers a best-of-both-worlds approach, making this project a flagship model for future energy collaborations in India.

Economic and Environmental Impact

1. Powering Millions of Homes

With a capacity of 6,000 MW, the Bhadla-Fatehpur HVDC link will be capable of electrifying 60 million households. This project is expected to mitigate peak load issues, reduce blackouts, and ensure a more reliable electricity supply to densely populated areas.

2. Boosting Renewable Integration

India has been facing the challenge of congested transmission lines, especially when trying to evacuate renewable energy from remote locations like Bhadla. By creating a dedicated high-capacity corridor, the project will facilitate the evacuation of solar power, bringing India closer to its climate commitments and energy transition goals.

3. Reducing Transmission Losses

Traditional alternating current (AC) transmission systems often face high energy losses over long distances. By deploying HVDC systems, the project is expected to reduce such losses significantly—ensuring more power reaches end users without waste.

4. Employment Generation and Industrial Growth

This mega infrastructure initiative will create direct and indirect employment opportunities across states. From engineering and manufacturing to civil works and operations, multiple sectors are expected to benefit from the associated industrial activity.

5. Catalysing Infrastructure Modernisation

The project is a part of India’s wider push for smart grid infrastructure and nationwide transmission upgrades. It will help build a more agile, flexible, and resilient power network, capable of handling fluctuations in demand and supply, especially from intermittent renewable sources.

Timeline and Execution Strategy

While an exact project timeline is yet to be publicly disclosed, projects of this magnitude typically span 4 to 5 years for full completion, subject to environmental clearances, land acquisition, and local approvals.

Given the involvement of seasoned players like Adani Energy Solutions, BHEL, and Hitachi Energy, the project is expected to proceed on a fast-track basis, with phased deployment allowing for early commissioning of specific sections.

Key milestones to monitor will include:

  • Land acquisition and site preparation

  • Factory testing of HVDC components

  • Deployment of converter stations and substations

  • Grid integration and testing

  • Commissioning and operational readiness assessment

A Model for Future Projects

The success of this project could pave the way for more private sector-led transmission initiatives in India. Traditionally, such large-scale projects have been undertaken by public sector undertakings (PSUs). However, the growing participation of corporate giants like Adani signals a shift toward private investment in power infrastructure, enabled by policy reforms and competitive bidding mechanisms.

Furthermore, the inclusion of advanced HVDC technology reinforces India’s commitment to embracing modern, energy-efficient, and environment-friendly transmission systems.

Government Support and Policy Landscape

The Indian government has been actively promoting the expansion of the national grid, especially to support the evacuation of renewable power. Key policy enablers include:

  • Tariff-based competitive bidding (TBCB): Ensures transparency and price efficiency.

  • Green Energy Corridors: A dedicated initiative by the Ministry of Power to strengthen transmission for renewable energy.

  • Production Linked Incentive (PLI) schemes: Encouraging domestic manufacturing of critical components like transformers, insulators, and electronics.

  • Inter-State Transmission System (ISTS) policy changes: Improving private sector participation and reducing bureaucratic hurdles.

These reforms have created a favourable investment climate, helping attract major players like BHEL, Hitachi, and Adani to large-scale projects.

Conclusion

The announcement of the BHEL-Hitachi-Adani collaboration for India’s largest private power transmission project marks a watershed moment in the country’s energy journey. By transmitting 6,000 MW of renewable-rich energy across states with minimal losses and maximum reliability, this project will play a critical role in reshaping India’s power landscape.

It exemplifies innovation, strategic collaboration, and infrastructure modernisation, all while aligning with India’s long-term goals of energy sustainability, grid efficiency, and decarbonisation. As the nation continues to scale up its renewable capacity, such HVDC-powered corridors will become the backbone of India's clean energy future—connecting remote generation zones with urban consumption centres and ensuring power for all, sustainably and efficiently.

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