Shyam Metalics enters wagon manufacturing at Kharagpur with 4,800 wagons per year capacity

Team Finance Saathi

    19/May/2025

What's covered under the Article:

  1. Shyam Metalics to start wagon manufacturing at Kharagpur with an annual production of 4,800 wagons by March 2026.

  2. The greenfield facility incorporates sustainable design, rooftop solar power, and uses indigenous technology aligned with Make in India goals.

  3. This expansion supports India's infrastructure growth, generates employment, and is part of Shyam Metalics' five-year capex roadmap.

Shyam Metalics and Energy Ltd., a prominent player in the Indian metals sector, is making a significant leap by entering the wagon manufacturing segment with a brand-new greenfield facility located in Kharagpur, West Bengal. This move marks a strategic diversification of the company’s portfolio, expanding beyond steel production into the rolling stock industry. The new plant is set to become operational by March 2026 under its subsidiary Ramsarup Industries Ltd. and will produce 4,800 wagons annually in two scalable phases.

This expansion aligns strongly with the Indian government’s flagship initiatives, Make in India and Atmanirbhar Bharat, which focus on promoting indigenous manufacturing capabilities and reducing dependence on imports. Shyam Metalics’ entry into wagon manufacturing will contribute significantly to the national goal of building self-reliant critical infrastructure.

Production Capacity and Facility Features

The Kharagpur wagon manufacturing plant will be developed in two phases. Initially, the plant will produce 2,400 wagons per year (approximately 8 wagons daily). In the second phase, production capacity will double to 4,800 wagons per annum, offering a flexible setup to match market demand and enable efficient scalability. The facility is designed to manufacture a broad range of rolling stock, including flat wagons, open wagons, box wagons, hopper covered wagons, tank wagons, and specialised wagons.

One of the most notable aspects of this new plant is its forward-thinking sustainable design. To minimize environmental impact, the facility will feature rooftop solar installations generating clean, renewable energy, reducing carbon footprint. Additionally, an on-site residential colony and recreational amenities will support employee welfare, highlighting Shyam Metalics’ commitment to workforce well-being.

The manufacturing layout uses a globally benchmarked “Uni-Flow” system, which streamlines production processes for high operational efficiency, ensuring quality output at scale. The use of domestically manufactured equipment further supports India’s industrial ecosystem by strengthening indigenous technology and manufacturing capabilities.

Strategic Location and Infrastructure Integration

The plant’s location is strategically advantageous, offering seamless connectivity via two National Highways and proximity to a major port, facilitating smooth logistics and supply chain management. Additionally, it benefits from Shyam Metalics’ integrated infrastructure such as a dedicated railway siding for easy shipment, captive power facilities, and direct access to structural and stainless steel sourced from the company’s flagship steel plant. This vertical integration is expected to enhance operational efficiency and reduce costs, positioning Shyam Metalics as a competitive player in the wagon manufacturing sector.

Economic and Social Impact

Beyond industrial advancement, this project is set to generate significant employment opportunities, supporting regional economic growth in West Bengal. The plant’s greenfield status and focus on sustainable operations underline the company’s broader ESG (Environmental, Social, and Governance) objectives, aiming to balance profitability with social responsibility and ecological stewardship.

Company Vision and Industry Outlook

Speaking on the initiative, Sheetij Agarwal, Director of Shyam Metalics and Energy Ltd, emphasized the company's commitment to industrial self-reliance, innovation, and sustainability. The facility is designed to not only meet domestic demand for rolling stock but also to incorporate the highest international manufacturing standards, reflecting a forward-looking approach to India’s infrastructure development.

This foray is a key part of Shyam Metalics’ five-year capital expenditure roadmap, signaling sustained investment in expanding infrastructure capabilities and supporting India’s growing industrial needs. The wagon manufacturing plant is expected to become a cornerstone of the company’s growth strategy while bolstering the national agenda of creating a self-reliant and globally competitive industrial ecosystem.

Conclusion

Shyam Metalics’ entry into the wagon manufacturing industry with a state-of-the-art greenfield facility at Kharagpur is a significant milestone. The project not only enhances the company’s product portfolio but also reinforces India’s manufacturing capabilities in critical infrastructure. By leveraging sustainable design, indigenous technology, and strategic logistics, the plant is poised to become a model of efficient and responsible industrial development, aligned with government priorities and market demands.

This development signals promising growth prospects for Shyam Metalics while supporting national goals of economic self-reliance and infrastructure modernization, ultimately benefiting stakeholders, employees, and the wider Indian economy.

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